Weldable Alumina Ceramic Tiles
Advantage: 1.High hardness: The Rockwell hardness of alumina wear-resistant ceramic sheet is above HRA90.
2.Excellent wear resistance: its wear resistance is 30 times that of manganese steel and 20 times that of high-chromium cast iron. 3.Light weight: its density is about 3.6g/cm³, which is only half of that of steel, which can greatly reduce the load of equipment.
4.Strong bonding and good heat resistance.
5. Corrosion resistance: good resistance to sulfuric acid, hydrochloric acid, nitric acid, strong alkali, salt and other corrosion.
Application:Coal conveying, material conveying system, pulverizing system, ash discharge, dust removal system and other mechanical equipment with large wear and tear in thermal power, steel, smelting, machinery, coal, mining, chemical, cement, port and wharf enterprises, etc.
Details
Alumina ceramic plate is made of imported alumina through high-temperature sintering. It has extremely high hardness, corrosion resistance, good chemical stability, and can withstand the impact and wear of high-concentration and large-particle materials for a long time. It is an ideal material for pipeline lining. . The Mohs hardness of alumina ceramic plate can reach 9.0, which is equivalent to above HRC90.
Weldable alumina ceramic tiles is also called orifice plate. As the name suggests, there is a hole in the middle. The liner is fixed by sticking first and then welding. The middle hole is welded to the steel plate with an iron bowl, and finally filled with a porcelain cap to achieve the effect of double-layer fixing. It is more suitable for working conditions with high scouring force.
Advantage
1. The weldable Alumina Ceramic Tiles has the following characteristics, high hardness and high strength; good wear resistance and long service life; easy installation, and can be installed in various shapes of equipment.
2. The welded ceramic liner uses stud welding process to fix the ceramics on the steel parts, and the studs are equipped with unique inspection bolts to ensure that the welding is firm. The product can operate stably under harsh working conditions such as high temperature and large impact.
3. Alumina ceramic liner has high hardness, its Rockwell hardness is HRA80-90, the hardness is second only to diamond, far exceeding the wear-resistant performance of wear-resistant steel and stainless steel 2. Alumina wear-resistant sheet has excellent wear resistance
Its wear resistance is equivalent to 266 times that of manganese steel and 171.5 times that of high-chromium cast iron. Under the same working conditions, the service life of equipment can be extended by at least ten times.
4. The aluminum oxide tiles is light in weight, and its density is 3.6g/cm3, which is only half of that of steel, which can greatly reduce the load on equipment.
Technical specification
| Series | BM92 | BMG95 | BME95 | BMZTA | BMZR |
| AL2O3 (%) | 92±0.5 | 95±0.5 | 95±0.5 | ≥75 | - |
| ZrO2 (%) | - | - | - | ≥21 | 94.8±0.5 |
| Bulk density(g/cm3) | ≥3.6 | ≥3.65 | ≥3.7 | ≥4.1 | ≥5.9 |
| Compressive strength (MPa) | ≥1050 | ≥1300 | ≥1600 | ≥2000 | - |
| Bending strength (MPa) | ≥220 | ≥250 | ≥300 | ≥400 | ≥800 |
| Fracture toughness (MPam1/2) | ≥3.70 | ≥3.80 | ≥4.0 | ≥4.5 | ≥7 |
| Rockwell hardness (HRA) | ≥82 | ≥85 | ≥88 | ≥90 | ≥88 |
| Loss bulk (cm3) | ≤0.25 | ≤0.2 | ≤0.15 | ≤0.05 | ≤0.02 |
Application
Weldable Alumina Ceramic Tiles is perfect material in steel industry .
1. Conveyor system: bucket wheel disc, hopper, silo, belt conveyor skirt, trolley tee bucket, receiving hopper.
2. Batching system: mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, mixing cylinder scraper, pelletizing disc.
3. Sintering system: beneficiation hopper under vibrating screen, raw material transportation chute, cyclone dust collector and pipeline, fan impeller.
Picture


The construction case

The production process of weldable alumina ceramic tiles

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